Bonding Medical Connecting Elements and Tubes

Connectors and infusion lines or tubes are usually made from plastics and are bonded. UV- and LED-curing acrylic-based adhesives are especially suitable for this purpose due to their short curing times, which speed up production and hence reduce production costs. Instant adhesives are used successfully for hard-to-bond substrates.

Typical applications for bonding fluid lines, containers and pumps are:

  • Bonding infusion lines to tap bars
  • Bonding tube- filter unions
  • Bonding complete sets:
    • Infusion sets
    • Blood and medicine sacs
    • Bonding tube-connector and tube-adapter connections to complete sets and systems

Because the adhesives can come into contact with the liquids at the bonded joints, the adhesives used must, in addition to being health-compatible and organically safe, be resistant to liquids and common sterilization methods. Adhesives used in flexible tubes systems must, furthermore, have the required flexibility and strength. Because of the tight fits of tubes and connectors, capillary-action adhesive systems are especially well suited for this application.

Biocompatible adhesives are used for bonding plastic tube sets

The table below lists a selection of adhesives from Hoenle that are suitable for bonding connecting elements. Further products and custom solutions are available on request. To download the technical datasheets (TDS) please click on the adhesive name.

Adhesive Application Areas Viscosity [mPas] Base Curing * Special Properties
  • Hose connections,
  • blood filters
10-100 acrylate UV
  • Transparent
  • capillary flow
  • biocompatible: certified to USP Class VI standards
  • Hose connections,
  • blood filters
85,000-130,000 (LVT, 25 °C, Sp. 4/3 rpm) acrylate UV
  • Shear thinning
  • Shape retaining
  • Certified according to USP Class VI
  • Resistant to sterilization
  • Bonding of flexible components;
  • Attaching components on PCBs
900-1,500 (LVT, 25°C, Sp. 3/30 rpm) acrylate UV VIS
  • Dry surface after curing,
  • biocompatible: certified to USP Class VI and ISO 10993-5 standards
  • Sealing electrical assemblies,
  • breathing masks
250-500 acrylate UV VIS
  • Flexible,
  • well suited for bonding plastics with low UV translucence and permeable to visible light,
  • biocompatible: certified to USP Class VI standards
  • Needle bonding,
  • bonding enclosures
50-90 (LVT 25°C, Sp. 2/60 rpm) acrylate UV VIS
  • Excellent adhesion to glass, plastics and metals;
  • biocompatible: certified to USP Class VI standards
  • Needle bonding,
  • bonding enclosures
50-90 acrylate UV VIS
  • Fluorescing,
  • excellent adhesion to glass, plastics and metals;
  • biocompatible: certified to USP Class VI and ISO 10993/-4/-5 standards
  • Needle bonding,
  • bonding dialysis filters
1,500-2,300 acrylate UV VIS
  • High viscosity/stable,
  • excellent adhesion to glass, plastics and metals;
  • biocompatible: certified to USP Class VI and ISO 10993/-4/-5 standards
  • Bonding catheters,
  • needle bonding
40-100 acrylate UV VIS
  • Dry surface,
  • very high adhesion to plastics,
  • biocompatible: certified to USP Class VI standards
  • Plastic bonding, glass bonding
  • Suitable for large area bonding
  • Suitable for applications with small gaps
40-70 (Newtonian liquid, Rheometer, 25 °C) acrylate UV VIS
  • Fluorescing orange
  • Capillary flowing
  • Resistant to moisture and alcohol
  • Biocompatible, certified according to USP Class VI and ISO 10993-5/10
  • Resistant to sterilization
  • bonding plastics/glass bonding
  • suitable for elastic bonding of large surfaces
1,000-3,000 (Rheometer, 25 °C, 10s­^-1) acrylate UV VIS
  • Fluorescing orange
  • High resistance to alcohols and moisture
  • non-yellowing
  • very high adhesion to plastics, glass and metals
  • suitable for bonding large areas
  • certified according to USP Class VI
  • plastics /glass bonding
  • suitable for elastic bonding of large surfaces
  • bonding of medical disposables
18,000-35,000 (Rheometer, 25 °C, 10s^-­1) acrylate UV VIS
  • Fluorescing orange, shape retaining
  • Resistant to humidity and alcohol
  • Certified according to USP Class VI
  • Resistant to sterilization
  • Plastic bonding,
  • bonding containers
3,000-5,000 acrylate UV
  • Excellent adhesion to plastics, especially to PC and PMMA;
  • biocompatible: certified to USP Class VI standards
- 15,000-25,000 (Rheometer, 25 °C, 10s^-1) acrylate UV VIS
  • Flexible, high elongation at break,
  • very high shear strength,
  • certified according to USP Class VI
  • Bonding hose unions,
  • bridging large gaps,
  • suitable for porous materials
shear thinning cyanoacrylate moisture, room temperature
  • Biocompatible: certified to USP Class VI standards
  • Plastic bonding,
  • metal bonding
30-50 cyanoacrylate moisture, room temperature
  • Instant adhesive
  • plastic bonder
  • perfect choice for mirror bonding
- 400 (LVT, 25 °C, Sp. 2/60 rpm) cyanoacrylate athmospheric moisture room temperature
  • Instant adhesive, fast-curing, water-resistant, chemical-resistant, moisture-resistant, certified to ISO 10993-5
  • Bonding coloured plastics,
  • delicate bonds
230-350 (LVT, 25 °C, Sp. 2/60 rpm) cyanoacrylate moisture, room temperature
  • Film forming,
  • suitable for bonding porous materials,
  • biocompatible: certified to USP Class VI standards

*UV = 320 – 390 nm          VIS = 405 nm

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