Bonding of Endoscopes

Dual-curing Vitralit® adhesives provide reliable and high-precision bonding solutions for advanced endoscope manufacturing and optical assembly applications. Engineered for demanding medical and optical environments, these adhesives enable secure bonding of lens stacks, glass lenses, and rod lenses used in modern endoscopes.

The adhesives create high-strength bonds between glass and metal components, ensuring long-term mechanical stability and optical alignment. Thanks to their biocompatibility, excellent chemical resistance, and minimal shrinkage during curing, Vitralit® adhesives help maintain precision in delicate optical systems.

With high glass transition temperatures (Tg), these dual-curing adhesives deliver outstanding thermal stability and reliability, even under challenging operating conditions. They are fully compatible with all common medical sterilization methods, making them ideal for use in the production of medical devices and surgical instruments.

In addition to bonding lens stacks and rod lenses, Hoenle adhesives are also highly suitable for potting light guides in endoscopes, providing durable protection and consistent optical performance.

Key benefits of Vitralit® adhesives for endoscopes:

  • Dual-curing technology for reliable processing

  • High-strength bonding of glass-to-metal components

  • Ideal for lens stacks, rod lenses, and optical assemblies

  • Biocompatible and resistant to chemicals

  • Low shrinkage for precise optical alignment

  • High glass transition temperature (Tg) for thermal stability

  • Compatible with common sterilization processes

  • Suitable for potting light guides

Vitralit® adhesives from Hönle support manufacturers in producing high-precision endoscopes and optical medical devices with maximum reliability and performance.

Endoscope with bonded lenses

Hoenle adhesives are suitable both for bonding rod lenses in endoscopes and for potting optical fibers

In the following table you will find an overview of biocompatible adhesives from Hoenle that are suitable for the various bonding applications on endoscopes:

Adhesive Application Areas Viscosity [mPas] Base Curing Special Properties
  • Bonding tube sets, bridging large gaps, suitable for porous materials
1,300-1,800 (Brookfield LVT, 25 °C, Sp. 3/60 rpm) cyanoacrylate moisture, room temperature
  • Biocompatible: certified to USP Class VI standards
  • Resistant to moisture
  • Shear-thinning
  • Plastic bonding,
  • metal bonding
30-50 cyanoacrylate moisture, room temperature
  • Instant adhesive, plastic bonder
  • perfect choice for mirror bonding
  • biocompatible according to USP Class VI
  • Bonding coloured plastics,
  • delicate bonds
230-350 (LVT, 25 °C, Sp. 2/60 rpm) cyanoacrylate moisture, room temperature
  • Film forming
  • Suitable for bonding porous materials
  • Biocompatible: certified to USP Class VI standards
  • Bonding of EP catheters
paste-like 2 component epoxy thermal
  • electrically conductive (ICA)
  • thermally conductive
  • ISO 10993-5/-12 certified
  • needle bonding
  • plastic bonding
6,000-10,000 (Rheometer, 25°C, 10s^-1) epoxy thermal
  • Black color
  • excellent flow properties
  • filling material for frame&fill applications
  • high resistance to heat and chemicals
  • certified to ISO 10993-5 standards
  • bonding surgical instruments
  • endoscopes
  • light guides
3,000-5,000 2-part epoxy thermal
  • Transparent in thin layers
  • long potlife
  • fast curing
  • certified to USP Class VI and ISO 10993-5 standards
  • Medical devices bonding
  • Flexible potting
  • Optics
150-300 (Brookfield LVT, 25 °C, Sp. 2/30 rpm) epoxy UV secondary heat cure
  • flexible
  • certified to USP Class VI and ISO 10993-5 standards
  • resistant to all common sterilization methods
  • Hose connections,
  • blood filters
10-100 acrylate UV
  • Transparent
  • capillary flow
  • biocompatible: certified to USP Class VI standards
  • Hose connections,
  • blood filters
85,000-130,000 (LVT, 25 °C, Sp. 4/3 rpm) acrylate UV
  • Fluorescing
  • Shear thinning, shape retaining
  • Certified according to USP Class VI
  • Resistant to sterilization
  • Bonding of flexible components;
  • Attaching components on PCBs
900-1,500 (LVT, 25°C, Sp. 3/30 rpm) acrylate UV VIS
  • Dry surface after curing,
  • biocompatible: certified to USP Class VI and ISO 10993-5 standards
  • needle bonding
  • bonding glass cannulas
  • endoscope assembly
500 - 800 (Brookfield LVT, 25 °C, Sp. 3/30 rpm) acrylate UV VIS secondary heat cure
  • non-yellowing
  • excellent flow properties
  • certified to USP Class VI and ISO 10933-5 standards
  • resistant to sterilization
  • needle bonding
  • bonding glass apparatus
3,000-6,000 (Rheometer, 25 °C, 10s^-1) acrylate UV VIS secondary heat cure
  • non-yellowing
  • excellent gap-filling
  • certified to USP Class VI standards
  • shear thinning
  • Bonding catheters,
  • needle bonding
40-100 acrylate UV VIS
  • Dry surface,
  • very high adhesion to plastics,
  • biocompatible: certified to USP Class VI standards
  • Plastic bonding, glass bonding
  • Suitable for large area bonding
  • Suitable for applications with small gaps
40-70 (Newtonian liquid, Rheometer, 25 °C) acrylate UV VIS
  • Fluorescing orange
  • Capillary flowing
  • Resistant to moisture and alcohol
  • Biocompatible, certified according to USP Class VI and ISO 10993-5/10
  • Resistant to sterilization
  • plastics /glass bonding
  • suitable for elastic bonding of large surfaces
  • bonding of medical disposables
18,000-35,000 (Rheometer, 25 °C, 10s^-­1) acrylate UV VIS
  • Fluorescing orange, shape retaining
  • Resistant to humidity and alcohol
  • Certified according to USP Class VI
  • Resistant to sterilization
  • bonding plastics/glass bonding
  • suitable for elastic bonding of large surfaces
1,000-3,000 (Rheometer, 25 °C, 10s­^-1) acrylate UV VIS
  • Fluorescing orange
  • High resistance to alcohols and moisture
  • non-yellowing
  • very high adhesion to plastics, glass and metals
  • suitable for bonding large areas
  • certified according to USP Class VI
  • Plastic bonding,
  • bonding containers
3,000-5,000 acrylate UV
  • Excellent adhesion to plastics, especially to PC and PMMA;
  • biocompatible: certified to USP Class VI standards
  • Bonding hose fittings,
  • bonding housings
700-1,400 (LVT, 25°C, Sp. 3/30 rpm) acrylate UV VIS
  • Flexible, excellent adhesion to glass and plastics, dry surface,
  • biocompatible: certified to USP Class VI and ISO 10993-5 standards, CMR-free
  • Sealing electrical assemblies,
  • breathing masks
2,100 (Rheometer, 25°C) acrylate UV VIS
  • Flexible, IBOA-free, CMR-free
  • Biocompatible: certified to ISO 10993-5 standards
  • Well suited for bonding plastics with low UV translucence and permeable to visible light
  • Needle bonding,
  • Bonding enclosures,
  • Bonding of plastics
  • Bonding Medical Devices
70 (Rheometer, 25°C) acrylate UV VIS
  • Excellent adhesion to glass, plastics and metals;
  • biocompatible: certified to ISO 10993-5 standards;
  • Capillary flow, resistant to sterilization;
  • CMR-free, IBOA-free
  • Needle bonding,
  • Bonding enclosures,
  • Bonding of plastics,
  • Bonding medical devices
70 (Rheometer, 25°C) acrylate UV VIS
  • Fluorescing, capillary flow for quick filling and tight bond gaps,
  • Restistant to sterilization, biocompatible: certified to USP Class VI and ISO 10993-5 standards
  • CMR-free, IBOA-free
  • Needle bonding,
  • Bonding dialysis filters,
  • Bonding of plastics
  • Bonding medical devices
2,200 (Rheometer, 25°C, 10s^-1) acrylate UV VIS
  • High viscosity/stable, CMR-free, IBOA-free
  • excellent adhesion to glass, plastics and metals;
  • biocompatible: certified to USP Class VI and ISO 10993/-4/-5 standards
- 15,000-25,000 (Rheometer, 25 °C, 10s^-1) acrylate UV VIS
  • Flexible, high elongation at break,
  • very high shear strength,
  • certified according to USP Class VI
  • Needle bonding
  • Plastic bonding
170 (Rheometer, 25°C) acrylate UV VIS
  • Certified to ISO 10993-5 standards, CMR-free,
  • impact resistant, very fast curing
  • very high adhesion to plastics

*UV = 320 – 390 nm          VIS = 405 nm

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