Masks for Orthopedic Devices
Orthopedic components such as hips, knees, bone plates, and spinal implants require precise masking during manufacturing. Highly polished and rough, coated surfaces must be protected separately, demanding reliable, edge‑to‑edge masking performance.
Hoenle provides high‑resiliency UV masking materials designed for temporary surface protection of orthopedic devices. These masks resist high‑velocity impact from organic media, aluminum oxide, and glass bead blasting. Strong adhesion prevents edge lift, ensuring reliable, repeatable results.
UV-Curable Masks for Consistent Protection
UV masks can be dispensed manually or via automated systems. Once applied, they cure within seconds under UV light, significantly reducing labor time and enabling seamless integration into continuous production workflows.
Masks come in various viscosities suitable for dipping, spraying, or manual syringe application. Optional color additives enhance surface contrast for improved visibility during application and removal.
Tapes and reusable boots are still widely used but often deliver inconsistent protection. Tape edges can fail during aggressive grit blasting, and adhesive residues may require additional cleaning. Boots loosen over time, increasing the risk of rework and scrap.
Hoenle UV masks for orthopedic applications are peel‑removable. A short hot‑water dip or hot‑air exposure improves elasticity for faster peeling. Removal leaves no residue—an essential requirement for medical‑grade components.
A green uv masking is peeled off an artificial joint
Selection of our biocompatible uv maskings
Explore the UV masking materials listed below for suitable options. Hoenle’s Applications Engineering Team supports product selection, provides samples, and offers curing recommendations. Custom formulations can be developed for complex or unique orthopedic applications.
To download the technical datasheets (TDS) please click on the adhesive name.
| UV Masking Material | Viscosity [mPas] | Base | Curing | Special Properties | Additional Features |
|---|---|---|---|---|---|
| 8,000-15,000 (Rheometer, 25 °C, 10s^-1) | acrylate | UV VIS |
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| 20,000 – 24,000 (Rheometer, 25 °C, 10s^-1) | acrylate | UV/VIS |
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*UV = 320 – 390 nm VIS = 405 nm
Our Bonding and Curing System Solutions
Hoenle provides complete adhesive bonding solutions for optimal production efficiency and productivity. Pairing Hoenle UV Medical grade adhesives with the appropriate Hoenle UV or LED curing system ensures that the adhesives are thoroughly cured in the shortest possible cycle time. Hoenle curing equipment offers a full range of curing wavelengths, adjustable intensities, and is cleanroom compatible. The equipment is programmable with full monitoring capability to maintain the highest level of process control.
Contact And Support
Do you have any questions or need support for our bonding solutions? We are happy to help you.
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